02 · Equipment inspections · live

Catch the failure before the line stops

AssetIQ flies RGB and thermal sweeps of pumps, motors, switchgear, conveyors and chillers, flagging hotspots, corrosion, leaks and arcing as anomalies linked to the asset, mission and work order.

AssetIQ · one mission, start to finish

Console / Plant 2, Line 2 gearbox Nightly sweep done 02:31Example data
Temperature above own baseline Output bearingDrive motor
0+5+10+15°CWork-order threshold +10Own baseline ±2Oct 3Oct 10Oct 17Oct 24Oct 30AssetIQ · Line 2 gearbox
AnomalyHigh
Gearbox bearing running warm, Line 2 02:15Thermal hotspot
Tonight vs own baseline+12.3 °C
Over threshold sinceOct 29, 02:14
MissionINS-1030-02
PayloadRGB + thermal
Evidenceframes 2,310 to 2,388
Work orderSAP PM 4471902
Recommended craftMillwright

Filed automatically at threshold, evidence attached

Inside AssetIQ

Three screens, one flow: see, investigate, ship

Inspections feed the dashboard. The dashboard escalates to a work order. Reports close the audit loop. Three screens, one operator, every shift.

AssetIQ dashboard screen: the asset health overview

01 · Dashboard

Asset Health Overview, at a glance

Forge-computed mean health across every asset on every plant. Open work orders, active anomalies, MTTR from the CMMS and the inspection rate per month, all rolled into one operator landing page.

  • Asset Health Index (0 to 100) with delta vs 7-day average
  • Anomaly trend over 90 days, drillable by plant and zone
  • Asset health distribution donut: healthy · watch · at risk · critical
  • Plant cards with active-anomaly counts and one-click drill-down
AssetIQ inspections screen: every inspection mission in one queue

02 · Inspections

Every mission, every drone, every plant in one queue

All inspection missions across the fleet, filterable to the row. RGB or thermal, conveyor or valve, scheduled or aborted, the audit trail is one table, and any row opens to the frame range that justifies a finding.

  • Mission · plant · drone · payload · asset count, all in one view
  • Anomaly count per mission, scoped to that flight
  • Status states: scheduled · in progress · completed · aborted
  • New mission directly from this screen, no IT tickets
AssetIQ reports screen: inspection PDFs and CMMS sync logs

03 · Reports

Inspection PDFs and CMMS sync logs, on demand

Six report types ready by default: per-mission PDFs, fleet-wide health snapshots, MTBF by asset type, predictive forecasts, compliance summaries and the CMMS sync audit. Each card opens a sample backed by your current fleet data.

  • Inspection mission report: per-mission PDF with parameters, asset list, findings
  • Asset health snapshot and MTBF by asset type: fleet roll-up and reliability rank
  • Predictive maintenance forecast: 14-day failure probability per critical asset
  • CMMS sync audit: every work order pushed to SAP PM, Maximo or ServiceNow

The manual status quo

The bearing fails at 03:00. Nobody had a thermal pass at 02:00

Quarterly walkdowns. Wired sensors on a fraction of assets. The line goes down before the ticket goes in.

Status quo

Calendar and reactive

  • Quarterly walkdowns, mostly day shift
  • Wired sensors on a fraction of assets
  • Findings live in notebooks and photos
  • Work orders open after the failure
  • Root-cause meetings, every time

AssetIQ

Predictive, every asset, every night

  • Nightly RGB + thermal sweep
  • No new wiring, no per-asset sensors
  • Anomalies attach to the asset in CMMS
  • Work order auto-filed at threshold
  • Health Index trended per asset, per zone

Capabilities

Four anomaly classes, one workflow

Each finding is tagged with severity, asset, mission ID and the frame range that justifies the flag. Investigators get evidence, not a guess.

01 · Thermal

Hotspot detection

ΔT vs the asset's own baseline. Bearings, motors, panels, flagged before the temperature rules the room.

02 · Visual

Corrosion and leaks

RGB + IR fusion. Pipe, tank, skid, flange, valve, each scored against the prior pass.

03 · Electrical

Arcing in switchgear

Visual flicker detection on cabinets, busbars and panels. Critical findings escalate the work order.

04 · Automation

Auto-filed work orders

At threshold, AssetIQ opens a work order in ServiceNow, Maximo or SAP PM, with evidence and recommended craft attached.

Reported outcomes

Numbers reported by customers running AssetIQ

Annual savings

~$350K
Per site, on average

One early catch

~$620K
Crusher-gearbox bearing, ~3 weeks pre-failure

Downtime avoided

505hours
Across the program, per year

Composition of savings

49%
Of the all-four bundle

Reported by customers across live deployments. Under NDA: numbers yes, names never

Integrations

Drops into the CMMS your maintenance team already uses

ServiceNow
Work orders open from anomalies
IBM Maximo
Asset records updated automatically
SAP PM
Notification and order routing
OSIsoft PI
Health Index trended alongside sensors
SCADA bridge
Optional · alarms reconciled with anomalies
S3 / Azure Blob
Frame evidence retained per policy

Ready when you are

Book a demo of AssetIQ

We'll fly one zone, show the Health Index trend and walk through a real catch.